OK, folks...I know some of you have done this before, so I'd value your opinion as to the best way to go about this... I have a client that wishes to have his own custom shirt label applied to the collar of stock polo's he orders from us (like Anvil, Gildan, etc) and wishes to re-sell to HIS clients. These are polo's that we will embroider with his left-chest logo, but my question is specific to the application of his custom label. These labels are already pre-made, and they are horizontally rectangular in shape - like most high quality labels. They have what I call "flaps" on either end (left and right) that fold back behind the label that are designed to be used to stitch them onto the shirt. These flaps are just a part of the same material as the label, just folded back with permanent creases behind the label...that way it hides the part that is stitched onto the shirt (I hope I described this adequately!). OK, now to my questions... 1.) What would you expect to charge someone to apply these to the shirts (over and above the embroidery charges)? My guess is that this will be a fairly low volume business - probably just a few at a time (although I hope I'm wrong!). Or should I out-source this to a company that specializes in doing this? (Not sure this would be practical, though). 2.) What process would you use to stitch them onto the shirt? Because of the awkwardness of the label flaps, I'm not sure if using our sewing machine is really the right choice. I do want to make sure the labels lay flat and not bowed at the collar. 3.) If I stitch them manually, do I stitch them only part way into the shirt material? I don't like the idea of stitching all the way through the shirt collar/back because the thread would show in the back, but if I had to, I'd end up having to match the thread to the shirt color. Any thoughts? 4.) Since the label is taller than the collar seam, should I stitch the top of the label ABOVE the collar seam and let the bottom of the label be even with the bottom of the collar seam, or not? I guess the other alternative is to stitch the top of the label even with the top of the collar seam and the bottom of the label would end up stitched to the back of the shirt below the seam...hmmm. Again, any thoughts? Your help is appreciated! - Jim