Hi Ed, There are a number of possible and possibly interacting scenarios. 1) larger CPU chips are subject to larger 'global' and 'local' thermal expansion mismatches-- using eutectic SnPb does help the 'global' mismatch and there is a design solution for the 'local' mismatch; 2) the higher soldering T's required for SAC solders produce larger 'global' and 'local' thermal expansion mismatches--that is a direct fault of RoHS; 3) reduced solder joint thickness [to reduce overall package thickness] produces higher cyclic SJ strains for the same 'global' expansion mismatch. Werner Future workshops: Pb-Free Soldering Processes: Survival, Quality, Reliability, September 3, Stockholm, Sweden Reliability Issues with Lead-Free Soldering Processes, September 22, Schaumburg Failure Mode and Root Cause Analyses Reliability (Fatigue, Brittle Fracture, ENIG), September 22, Schaumburg Solder Joint Reliability: Parts 1 & 4, Oct. 9, Moscow, Russia Solder Joint Reliability: Part 4, Oct. 17, Timisoara, Rumania Solder Joint Reliability: Parts 1 & 4, Oct. 22, Tallinn, Estonia ************** It's only a deal if it's where you want to go. Find your travel deal here. (http://information.travel.aol.com/deals?ncid=aoltrv00050000000047)