Denny, From what I have collected (14,300+ documents on lead-free electronics as of Wednesday, February 11, 2008), hot dipping has a considerably lower risk of growing tin whiskers than matte tin electroplating, which in turn has a lower risk than bright tin electroplating. The two main factors are: 1. The sizes of the grains in the hot-dipped coating are much larger than for the electroplated coatings. So there are many fewer grain boundaries (especially between 3 or more grains), which are the preferred starting points for tin whiskers. 2. The high temperature and high thermal conductivity of the solder bath causes intermetallics to grow very quickly at the substrate-solder interface, and be instantly annealed. This reduces the compressive stress from the continuing growth of Cu6Sn5, which is a major driving force for tin whisker growth. The main problem with hot dipping is that it cannot be used for many integrated circuits and other tight-pitch components, because of the high risk of solder bridges. My 950+ page (3.5MB) bibliography on lead-free electronics, the RoHS and WEEE Directives and the like, is freely available at http://www.dbicorporation.com/rohsbib.htm John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE dBi Corporation Lexington, KY 40511-2105