New is better but us broke guys sometimes have to go second best.Most of the brake drum warpage I think is caused by the wheels being improperly torqued.With the wide lug pattern I think the wheel is stronger that the drum and causes the warp.I have been able to sometimes correct the pulsation by properly torqueing the wheels. I'm no Guru. I've just had lots of exposure. ----- Original Message ----- From: sammie smith To: tcb@xxxxxxxxxxxxx Sent: Monday, March 10, 2008 12:34 PM Subject: [tcb] Re: air in the mc For be it for me to disagree with VW guru Chuck: But, I have never had much luck in having VW drums turned. Maybe it's different on the heavy duty Thing or bus drums, but the Type I drums are awfully thin to start with and when you take metal off they are obviously even thinner. Every time I have had Type I drums turned I have then later had problems with them warping. If you have them turned, take just enough off to smooth them up, no more. Personally, if they are bad enough that they really need a good turning, then I would replace the drums. And before you have them turned, make sure the guy doing the turning knows the factory specs for maximum he can take off and to not exceed it. Denis Dodson <coocoo@xxxxxxx> wrote: I had the same problem. New shoes, new wheel cylinders, bled properly, and yet I would need to pump the brakes. The inspection of the drums showed very little wear and no grooves or ridges. Chuck kept telling me that I needed to have the drums turned because they were probably ovalled. I did not feel a whole lot of pulsing, but to shut him up I had the drums turned. The difference was, and is, amazing Less than two inches of play and no fading. My brakes have never been this good in Murrays long history. If you haven't had the drums turned, do it. You've got nothing to lose. ----- Original Message ----- From: sammie smith To: tcb@xxxxxxxxxxxxx Sent: Monday, March 10, 2008 12:14 PM Subject: [tcb] Re: air in the mc If you have the brakes completely bled there can be no air in the master cylinder. If the master cylinder holds when you first press on it but then slowly goes down with the pedal but then will pump back up when you hit the pedal again you may have a master cylinder that is leaking fluid by the piston. Solution is a new master cylinder. If you have low pedal on first application but can then pump the brakes up; in my opinion you have air in the system and you haven't completely bled the system. Make sure you have plenty of fluid in the reservoir. Also: not sure how it works on a bay, but the earlier busses and bugs have an adjustment in the plunger to the master cylinder from the pedal. If this is not properly adjusted it will give you the impression of low pedal that you can pump up. I'm open to suggestions from other master VW mechanics. Brian Denning <i_am_cool_fred@xxxxxxxxxxx> wrote: the brakes have been bled 4 times now, i still have to pump it up for them to work, that is why i think there is air in the master cylinder, i don't think it's bad because there are no leaks. i understand i need to bleed the wheels and have gotten very experienced in that the past couple of days, there isn't any air comming out of the wheels now. i was just wondering about the master cylinder, how do i get the air out of it? is there any trick to it? ---------------------------------------------------------------------- Date: Mon, 10 Mar 2008 09:59:45 -0700 From: bugcollections@xxxxxxxxxxxxx Subject: [tcb] Re: air in the mc To: tcb@xxxxxxxxxxxxx Bleed the brakes: In this order; right rear, left rear, right front, left front. Use the method recommended in all the VW handbooks and you can do the job by yourself, though it is helpful to have someone work the pedal while you watch the fluid to make sure all bubbles have stopped coming out. If you don't have a manual showing this procedure holler back and I will describe it. Brian Denning <i_am_cool_fred@xxxxxxxxxxx> wrote: that is the concensus on the master cylinder. any tricks to bleeding it with it installed? just unhook the hose and pump away or what? -------------------------------------------------------------------- Need to know the score, the latest news, or you need your Hotmail®-get your "fix". Check it out. ------------------------------------------------------------------------ Helping your favorite cause is as easy as instant messaging. You IM, we give. Learn more. -------------------------------------------------------------------------- No virus found in this incoming message. Checked by AVG. Version: 7.5.518 / Virus Database: 269.21.7/1323 - Release Date: 3/10/2008 11:07 AM ------------------------------------------------------------------------------ Internal Virus Database is out-of-date. Checked by AVG Free Edition. Version: 7.5.516 / Virus Database: 269.21.3/1308 - Release Date: 3/3/2008 10:01 AM