[SI-LIST] Re: Buried uStrip question

  • From: "Mitch S. Morey" <cadpro2k@xxxxxxxxxx>
  • To: si-list@xxxxxxxxxxxxx
  • Date: Mon, 9 Feb 2004 14:34:19 -0800 (PST)

Hi Lee,

Like a lot of people, I'm sure, what approach do you employ? I still can't
seem to read between the lines:

1) Routing allowed on the outer layers, with soldermask covering
2) Non-critical routing allowed on outers
3) No routing allowed on the outer layers
4) Routing allowed, but having a "pad cap" covering
5) Other
6) If other, please explain.

Many thanks.

Mitch

>
> The normal method for constructing multilayer PCBs is to build inner
> layers
> in pairs on opposite sides of pieces of laminate.  These are then
> separated
> by pieces of prepreg.  The top and bottom layers are formed by pieces of
> copper foil that is separated from the first buried layer with prepreg.
> This is commonly called "foil" lamination.  It is the least expensive way
> to manufacture multilayer PCBs.
>
> Lee
>
>
>> [Original Message]
>> From: steve weir <weirsp@xxxxxxxxxx>
>> To: Grasso, Charles <Charles.Grasso@xxxxxxxxxxxx>; MikonCons@xxxxxxx
> <MikonCons@xxxxxxx>; leeritchey@xxxxxxxxxxxxx <leeritchey@xxxxxxxxxxxxx>
>> Cc: si-list@xxxxxxxxxxxxx <si-list@xxxxxxxxxxxxx>
>> Date: 2/2/2004 8:17:46 PM
>> Subject: Re: Buried uStrip question
>>
>> Charles, no as I have read him, Lee promotes putting prepreg w/o foil on
>> the outside.
>>
>> Regards,
>>
>>
>> Steve.
>> At 09:01 AM 2/2/2004 -0700, Grasso, Charles wrote:
>> >Steve, AFAIK, a buried ustrip is a ustrip with soldermask.
>> >Is there another definition? I am unsure as to why one
>> >would advocate a buried ustrip over a "true" surface ustrip
>> >when (for typical boards) only buried ustrips prevail.
>> >
>> >Best Regards
>> >Charles Grasso
>> >Senior Compliance Engineer
>> >Echostar Communications Corp.
>> >Tel:  303-706-5467
>> >Fax: 303-799-6222
>> >Cell: 303-204-2974
>> >Email: charles.grasso@xxxxxxxxxxxx;
>> >Email Alternate: chasgrasso@xxxxxxxx
>> >
>> >
>> >-----Original Message-----
>> >From: steve weir [mailto:weirsp@xxxxxxxxxx]
>> >Sent: Monday, February 02, 2004 5:44 AM
>> >To: MikonCons@xxxxxxx; leeritchey@xxxxxxxxxxxxx
>> >Cc: si-list@xxxxxxxxxxxxx
>> >Subject: [SI-LIST] Re: Traces don't cause EMI - really?
>> >
>> >Mike, I think the issue is worth reviewing under current
>> >circumstances.  Some understandings have improved greatly with regard
>> to
>> >antenna design and/or detuning, and geometries have definitely changed
> for
>> >the better.  Lee advocates a buried microstrip for the outermost
>> routing
>> >layer.  That captures the vast majority of the field in the dielectric.
>> >
>> >It's been a long time since I read those old papers going back to the
>> mid
>> >eighties when stripline started getting promoted for EMI.  But I am
>> >confident that we will find all of those studies compared surface
>> >microstrip to stripline.  It would be interesting to repeat your 50 ohm
>> >tests with this "buried microstrip" versus a true surface microstrip
>> for
>> >EMI.
>> >
>> >Regards,
>> >
>> >Steve
>> >
>> >At 03:30 PM 2/1/2004 -0500, MikonCons@xxxxxxx wrote:
>> > >In a message dated 2/1/2004 9:35:10 AM Pacific Standard Time,
>> > >leeritchey@xxxxxxxxxxxxx writes:
>> > >Wow!  This topic keeps coming up.  Wasn't so long ago that we had a
> very
>> > >long exchange where proponents of this notion provided the research
> papers
>> > >that  supported it.  I got copies of all of them and looked for some
>> > >objective measurement of the EMI caused by a trace routed on an outer
> layer
>> > >over a plane and then moved below the plane.
>> > >None of the papers did such an experiment in a way that could be used
> to
>> > >bet money on.  I pointed out that the real source of EMI from a PCB
> were
>> > >the lead frames of components that stick up from the PCB.  While at
> Maxtor,
>> > >we had this very problem with disc drives.  We fixed the problem by
>> > >changing lead frames from PLCCs to QFPs- packages that don't stick up
> very
>> > >far from the PCB.  If you want to see this in action, go to Frys or
>> any
>> > >place else that sells stand alone disc drives and look at how the
>> PCBs
> are
>> > >designed.  All of the signal traces are on outside layers and all of
> the
>> > >disc drives comply with CISPRB B.
>> > >
>> > >We used a pedicel of equipment that allowed the PCB to be laid on it
> and
>> > >then scanned to provide a 2D picture of where emission were coming
> from.  I
>> > >cannot remember the name of the tool, but it had a table with a grid
> on it
>> > >on which the PCB was mounted.  The output looked a lot like what one
> gets
>> > >from a thermal mapping tool showing places with higher emissions.
>> The
>> > >sources of EMI were very clear- the IC lead frames.
>> > >Thanks, Lee, for including me on your distribution.
>> > >
>> > >I absolutely agree that high-speed boards can be designed with many
> traces
>> >on
>> > >the PCB surfaces IF there is a high integrity enclosure.
>> > >
>> > >The tool you mentioned was likely of thick, planar construction with
> many
>> > >separate pickup coils in a grid. I have seen several test labs with
> this
>> > >tool. As
>> > >you indicated, the lead frames DO radiate substantially. Assuming
> buried
>> >PCB
>> > >traces, some of this radiation can be cancelled by routing the lead
>> pad
>> >back
>> > >under the package before dropping the via. Aside from that, the tool
> pickup
>> > >coils detect near fields; hence, the lead frames (because of their
> closer
>> > >proximity to the pickup coils) indicate a disproportionately high
>> field
>> >level
>> > >relative to any PCB surface (microstrip) traces. The field strength
>> is
>> > >comprised of
>> > >first-order, second-order, and third-order rolloff terms. Therefore,
> the
>> > >field
>> > >signature would show much less relative differences (even with very
> small
>> > >spacing displacements) because of an exponential rolloff in the
>> coupled
>> > >signal;
>> > >hence, some test results may be misleading. Please be aware that I am
> in
>> > >agreement with you on the benefits of low-profile lead packages. Any
>> > >disbeliever
>> > >should measure the fields from a small daughter board connected via
>> > >standoffs of
>> > >1/4 to 3/8 inch length, as the results will scare you.
>> > >
>> > >Re: your statement, "None of the papers did such an experiment in a
>> way
>> >that
>> > >could be used to bet money on."
>> > >
>> > >As (many months) before, I disagree. I demonstrated the relative
> radiation
>> > >and crosstalk performance of microstrip (50 & 100 Ohm lines), guarded
>> > >microstrip
>> > >(50 Ohms), stripline (50 Ohms), and guarded stripline (50 Ohms) as
> part of
>> > >the (now ancient) Hewlett-Packard High-Speed Digital Design Seminar
> Series
>> > >(that
>> > >included such respected pros as Ed Sayre, Eric Bogatin, and Henri
> Merkelo).
>> > >The results were clear that either containment (via an enclosure) or
> the
>> > >use of
>> > >stripline was needed for FCC or CISPR Class B compliance. The data
>> and
>> > >knowledge gained from these findings led to the redesign of scores
> (yes,
>> > >hundreds)
>> > >of EMI-deficient PCBs over the following decade that achieved a
> typical 20
>> >dB
>> > >(some as high as 40 dB) reductions in radiated emissions. No one has
> yet to
>> > >find that the HP spectrum analyzers, HP near-field probes, EMCO
> (far-field)
>> > >antennas and near-field probes that I used (and still use) were
> technically
>> > >deficient in any way. Additionally, my software predictions support
>> the
>> > >empirical
>> > >test data as well.
>> > >
>> > >My concern (and the only reason I'm sending these comments) is that
> less
>> > >experienced designers than yourself will think surface traces are "no
>> > >problem" and
>> > >NOT employ the many other routing techniques that you and I have
> learned
>> >over
>> > >the years to be beneficial (or mandatory) for a successful design.
>> >Obviously,
>> > >non-enclosed/shielded designs will suffer most from this oversight.
>> > >
>> > >Good engineering to all,
>> > >
>> > >Mike
>> > >
>> > >Michael L. Conn
>> > >Owner/Principal Consultant
>> > >Mikon Consulting



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