[sarcmembers] Re: IC-736 and the TE Systems amplifier...

  • From: "John Maetta" <j.maetta@xxxxxxxxxxx>
  • To: <sarcmembers@xxxxxxxxxxxxx>
  • Date: Tue, 26 Jan 2010 18:22:04 -0800

All,

The replacement MRF-247 arrived today and I installed it in the amplifier. Wow, these transistors are old, the date code was 9842, it appears to have been manufactured on 42nd week of 1998.

The amp appears to be working fine. I can only drive it with about 5 watts CW on 2 meters (that's all the 2M power I have here in the home shack), but it is putting out ~125W and no oscillations. Tomorrow afternoon, I will realign the input ciruit, because I tweaked with it during troubleshooting. The preamp is working fine and provides ~18dB of gain.

I may be able to reinstall it in the SARC radio room this week, but I am busy through next Monday. We need to really think about hard keying this amp and get away from the RF sense keying. I have a sequencer built and ready. I just need it interface it with the radio and amp, when I get some time of course.

73

John
N6VMO


----- Original Message ----- From: "Bill McMillan" <12647@xxxxxxxxxxx>
To: <sarcmembers@xxxxxxxxxxxxx>
Sent: Monday, January 18, 2010 18:58 PM
Subject: [sarcmembers] Re: IC-736 and the TE Systems amplifier...


I will donate the money for one Transistor ($50.00)

Bill McMillan
KI6LXV

-----Original Message-----
From: sarcmembers-bounce@xxxxxxxxxxxxx
[mailto:sarcmembers-bounce@xxxxxxxxxxxxx] On Behalf Of John Maetta
Sent: Monday, January 18, 2010 5:59 PM
To: sarcmembers@xxxxxxxxxxxxx
Subject: [sarcmembers] Re: IC-736 and the TE Systems amplifier...

So, how am I to proceed?  Do I purchase the component or will the club?

John
N6VMO

----- Original Message ----- From: "Avery Wright KD4GBA" <kd4gba@xxxxxxx>
To: <sarcmembers@xxxxxxxxxxxxx>
Sent: Sunday, January 17, 2010 16:34 PM
Subject: [sarcmembers] Re: IC-736 and the TE Systems amplifier...


UPDATE:

American MicroSemi has the MRF-247 in stock and on sale for $49.94 each.
You can find it here:

http://store.americanmicrosemiconductor.com/mrf247.html?gclid=CM_h-7_XrJ8CFR
D7agod1Bfl0w

Avery

-----Original Message-----
From: sarcmembers-bounce@xxxxxxxxxxxxx
[mailto:sarcmembers-bounce@xxxxxxxxxxxxx] On Behalf Of Eric Lemmon
Sent: Sunday, January 17, 2010 4:29 PM
To: sarcmembers@xxxxxxxxxxxxx
Subject: [sarcmembers] Re: IC-736 and the TE Systems amplifier...

John,

I checked with several suppliers, including RF Parts, and could not find
one
that stocks the MRF-247.  Since I assume(?) that the amplifier has four
75-watt transistors in parallel, it seems prudent to use a genuine MRF-247
transistor for replacement, if one can be found.  If a substitute
transistor
is used, such as the 2SC2782 or NTE478, it might be advisable to replace
all
four transistors to avoid mismatching issues.

Since the 2SC2782 costs about $32 each, this is a significant expense.  I
hope we can find an MRF-247 rather than risking further damage with a
mismatched component.  Is TE Systems still in business?

73, Eric Lemmon WB6FLY


-----Original Message-----
From: sarcmembers-bounce@xxxxxxxxxxxxx
[mailto:sarcmembers-bounce@xxxxxxxxxxxxx] On Behalf Of John Maetta
Sent: Sunday, January 17, 2010 3:24 PM
To: sarcmembers@xxxxxxxxxxxxx
Subject: [sarcmembers] Re: IC-736 and the TE Systems amplifier...

Today is a great day to keep dry, listen to the 40 meter swap net on
7.240MHz and work on radio gear.

I opened the TE Systems amp and discovered the T/R and RF Sense relays and
circuits are working, but the amp continues to draw 15amps after PTT is
removed.  The o'scope then revealed that the amp starts to oscillate when
PTT is asserted and will not stop oscillating until power is removed. The
amp has turned itself into a 100W noise generator.
The noise emitted by the oscillations drowns out the swap net. :)

Troubleshooting detected that one of the four MRF-247 final transistors,
Q3,
is the culprit. With Q3 disabled, the amp keys, draws 2 amps bias current
and then current drops to ~0 when PTT is removed, just like it is supposed
to.

If any of you have one in your junk box, please let me know.  Or we can
order one.

Here is what we need to repair the amp:
http://www.datasheetcatalog.org/datasheet/motorola/MRF247.pdf

I also need some wide solder wick (1/4" or wider) to help remove the
transistor from the amp. All I have is the narrow wick.

The other option is to leave Q3 disabled and run the amp at reduced power
out.

73

John
N6VMO




----- Original Message ----- From: John Maetta <mailto:j.maetta@xxxxxxxxxxx>
To: sarcmembers@xxxxxxxxxxxxx
Sent: Sunday, January 17, 2010 12:05 PM
Subject: [sarcmembers] IC-736 and the TE Systems amplifier...


Hello,

Last week a member asked me to have a look at the IC-736 and TE
System 2 meter amplifier.  It was reported that the antenna(s) were
exhibiting a high SWR and the TE Systems amp would constantly draw 15amps
from the Astron power supply after the PTT was released.

This morning I noted the following:

A quick check of the setup found the IC-736 and amplifier are
currently connected to the 2 meter AZ/EL antenna 'A'  via the MFJ-864
SWR/Watt Meter.
Using the IC-736 only and running 25 watts output, I noted antenna
'A' is also displaying >3:1 SWR on the MFJ-864 SWR/Wattmeter. A more
thorough inspection found antenna 'A' was incorrectly installed on the HF
output port of the swr/watt meter, instead of the UHF output port.  After
correcting this, the SWR of antenna 'A' was 1.1:1.

Power up of the TE Systems amp was normal and the preamp appeared to
be working too.  Keying the amp and applying 20W of CW drive, the output
power went to ~300 as normal. But, after releasing the key the IC-736
returned to receive mode as expected, but the S-Meter displayed >S-10+
noise. The amplifier power output dropped to 0 as normal, but the amp
continued to draw 15amps of current.   Only after powering off the Astron
power supply would the amp stop drawing current and IC-736 S-Meter return
to
normal levels of noise (S-1 or so).

It appears the amplifier is working as far as power output and
preamp, but the TX/RX relay and/or RF sense circuitry may be holding the
amp's bias voltage on and not releasing the amp to RX mode.
Operating the system into the high SWR due to incorrect placement of
the antenna on the swr/watt meter may have caused the amplifier to fail.

I have removed the TE Systems amp and Astron power supply from
service and they are on my workbench at home. The IC-736 is currently
available to operate 'barefoot' by SARC members.

This seems to be a easy problem to fix and I will keep members
notified of my findings.

73

John
N6VMO



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