[opendtv] News: Will LEDs Light Your Productions?

  • From: Craig Birkmaier <craig@xxxxxxxxx>
  • To: OpenDTV Mail List <opendtv@xxxxxxxxxxxxx>
  • Date: Thu, 21 Oct 2004 07:35:34 -0400

Could this be the solution for 50/60Hz lighting flicker?

 From a Video Systems Newswire...


Will LEDs Light Your Productions?

Dan Ochiva


In Barry Braverman's review of the LitePanels Lighting Kit in 
September's Video Systems, the author praised the company's LED-based 
on-camera light as an ideal solution for DV'ers. Braverman said the 
far more efficient LED device bested tungsten-based gear in 
delivering a dimmable, daylight color value along with higher output 
than traditional on-camera lights.

There are great benefits, it turns out, if you dump today's tungsten 
and halogen lighting technology. Those lamps heat their light 
producing metals and gases in such an inefficient way that some refer 
to them as heating devices that happen to give off light.

Another strike against tungsten and halogen lights? They need heavy 
capacitors and transformers to change AC to DC and filter out the AC 
pulses. Such power supplies--which must provide continuous, always on 
wattage--are heavy, bulky, and expensive.

But LEDs are different. Light emitting diodes are solid state 
electronic devices. They use a pulsed, switching power supply similar 
to the one in your computer.

More benefits come from combining an LED and a switched power supply. 
A microprocessor, for example, can be used to precisely dim an LED.

LEDs also just keep on working. Some companies claim up to 100,000 
hours of useful life for their LEDs, albeit in a laboratory setting.

Those are some of the reasons that make LED-based systems such as 
LitePanels such a production breakthrough. But don't think you can 
slap one together after a trip to Radio Shack. It's trickier than 
that. For example, to achieve the light's useful 80 footcandle (or 
lumen) output, a LitePanel is studded with 140 small, carefully 
positioned LEDs, with a microprocessor controller onboard too.

This new approach to lighting, says Braverman, enables shooters "to 
take control of our craft, and the extraordinary LitePanels system 
can help us do precisely that."

But if the benefits are so great, why can't we use LEDs for 
production lighting to replace those hot, clunky lights we use today? 
Complexity is one reason. Remember, it takes 140 tiny LEDs precisely 
fitted into a 6.75 x 2.25-in. form factor to create a LitePanel.

To make a system bright enough to light a set would only result in a 
pricey, complex, and fragile light. Heat too becomes a problem with 
that many LEDs. While LitePanels' smaller light array doesn't 
generate much heat, placing thousands of closely spaced LEDs together 
would create enough heat to melt the whole thing.

But a new generation of super bright LEDs will soon change that. One 
of the leaders in developing and manufacturing these new LEDs is San 
Jose, Calif.-based Lumileds. The company says its Luxeon V Star LEDs 
are the most powerful LED light sources available.

How bright? The company says a single Luxeon V Star lights delivers 
37 lumens at 1 amp, drawing only 3W of power. (Stats are from the 
Lumileds web site.)

Considering that the current LitePanel needs 140 LEDs to deliver 80 
lumens...well you can see there's quite a jump in capability. The 
Luxeon is specified for AC or DC 12V operation, which means one bulb 
can be used in existing low voltage halogen lighting systems.

The brightness of Lumileds' Luxeon opens up new uses. In August, the 
company announced that Sony chose Luxeon lamps for its top of the 
line Qualia 05 LCD televisions. The lamps, installed in the 
Triluminous backlight, replace the fluorescent lighting used by most 
LCD displays. The companies worked together to develop a system 
suitable for the task, with results claimed to deliver the highest 
color gamut. While conventional fluorescent/LCD combinations 
reproduce only 65-75% of the NTSC color space, the Qualia 005 
delivers a color gamut claimed to be 105% better than the NTSC color 
space. (At press time, no one was available to explain that extra 5%.)

A smaller version of the lamp will even turn up in a new generation 
of camera phones, due to roll out over these next few months. The two 
models deliver either 40 or 80 lumens, said to be 12 times brighter 
than standard mobile phone flashes.

Heat, however, becomes a problem when running this new generation of 
LEDs en masse. "What heat?" you may ask. But these aren't the 
standard sort of LEDs; those are meant to be looked at directly, 
which means they don't use much power at all. These pop up 
everywhere, in signs, stoplights, and the front panel of your stereo.

However, to light an object, LEDs need to be able to push through 
much more power. While the lamp itself is only about 1mm in diameter, 
each uses anywhere from 1 to 5 watts. Even a 1 watt LED, if not 
properly fitted into a heat sink, gets hot.

In October, Westhampton, New Jersey-based Lamina Ceramics announced a 
solution, one which will allow the creation of much larger light 
arrays that could be useful in production.

Lamina doesn't make the high-power LEDs itself. Instead, this Sarnoff 
Labs spin-off created a method to bond hundreds of LEDs to a single 
heat sink. It works, to an extent. Their pioneering disk array design 
cuts some of the output of the super bright LEDs, while sucking up 
much more energy than expected. The cost is a shocker too: $4900, 
though that's not a bad price for fixed installations used in 
theaters, for example, which will appreciate the light's long 
lifetime.

That 5-in. diameter disk, though, delivers some 13,300 lumens. Wow.

You can get your hands on this new generation of LEDs, but not 
immediately. LitePanels has a number of high-brightness lights 
nearing design completion. This means that they're on schedule to 
release by NAB 2005.

The new on-camera/camcorder light will use only five high-output 
LEDs, sourced from another company than Lumileds, says Steve 
Gillette, product manager for the LitePanel.

"We're also planning a high-output IR (infra-red) model," says 
Gillette. "For general production lighting, expect to see a 12-in. x 
12-in. unit that's only about 2-in. thick. You'll be able to 
interlock these to create large grids, or mount them on a C-stand."

Gillette promises that the costs will be "affordable" and the heat bearable.

That's a relief. You might soon be able to fire that 'ol quartz lamp, 
instead of firing it up.
 
 
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