Dear All, Use Oscillating cutters, or Jig saw (rough cut, need filing) for making front panel. Metal nibbler is a also a good idea. For cheapos like me uses a marker to draw the cut out area, uses Chisel + Hammer to cut waste materials. Then file the edges for rough areas. Regards Guru On Thu, Feb 6, 2014 at 6:23 AM, Steve VK2SJA <vk2sja@xxxxxxxxxxx> wrote: > Hi Thomas > > There are going to be lots of different ways to go about this. But here is > what I have successfully done in the past. > > Mark out the cut-out carefully (measure twice, cut once). > > Drill a small pilot hole in each of the four corners. > > Drill larger hole in very centre of waste material. > > Use metal nibbler tool to cut out rectangular hole. Similar to this tool:- > > http://www.jaycar.com.au/productView.asp?ID=TH1768 > > Deliberately err on the side of making the hole slightly too small. Finish > hole to exact size and smooth edges with very small metal file, like the > ones in this set:- > > http://www.jaycar.com.au/productView.asp?ID=TD2128 > > The examples I've given are from a local Australian store called Jaycar. > But these tools can be found just about anywhere I'd warrant. > > You will need to decide right up front if you want to take the simple > route and have the naked LCD poking forward through the cabinet hole. Or > if you want the LCD recessed behind the hole with some form of plastic > lens cover over it. As this will change the size of the hole required. > > Hope this gives you some ideas. > > 73, Steve. > VK2SJA > > > > Hi guys, > > > > I am making good progress on the digital board. I have bought a metal > box, > > very similar to this for my minima: > > > http://www.mouser.com/ProductDetail/Hammond/1454C/?qs=sqEgtWRSLJ2bdjmTqFz%2FgQ%3D%3D&gclid=CNul7Z2etrwCFUiGfgodUVoAhQ > > > > And I am wondering what is the best way to cut the opening for the LCD. > My > > initial thought is drill+small metal saw+file but I know it's going to be > > long and not fun... and the result probably not amazing. > > > > Mark: What did you use for the neatly cut box I see in your pictures? > > What about you Farhan, is this a plastic front panel in your pictures? > > > > Is this finally time for me to buy a small dremel? Is it good enough to > > cut > > in metal enclosures? > > > > Looking forward to your feedbacks! > > > > Thanks, > > thomas > > > > > > -- *Thanks & Regards* *Gurudatta Panda* *Jr. Site Engineer* *R.V.N.L. / KDJR* *Mob : +91 9777447844 (Work)* * +91 9778238593 (Home)*