[lifesaviors] FYI -- Supercapacitors 1 of 3

  • From: "Lion Kuntz" <lionkuntz@xxxxxxxxx>
  • To: lifesaviors@xxxxxxxxxxxxx
  • Date: Sat, 28 Jun 2003 12:55:25 -0800


http://www.batteryuniversity.com/partone-8.htm

What's the role of the Supercapacitor?

The supercapacitor resembles a regular capacitor with the exception that it 
offers very high capacitance in a small package. Energy storage is by means of 
static charge rather than of an electro-chemical process that is inherent to 
the battery. Applying a voltage differential on the positive and negative 
plates charges the supercapacitor. This concept is similar to an electrical 
charge that builds up when walking on a carpet. The supercapacitor concept has 
been around for a number of years. Newer designs allow higher capacities in a 
smaller size.

Whereas a regular capacitor consists of conductive foils and a dry separator, 
the supercapacitor crosses into battery technology by using special electrodes 
and some electrolyte. There are three types of electrode materials suitable for 
the supercapacitor. They are: high surface area activated carbons, metal oxide 
and conducting polymers. The high surface electrode material, also called 
Double Layer Capacitor (DLC), is least costly to manufacture and is the most 
common. It stores the energy in the double layer formed near the carbon 
electrode surface.

The electrolyte may be aqueous or organic. The aqueous variety offers low 
internal resistance but limits the voltage to one volt. In contrast, the 
organic electrolyte allows 2.5 volts of charge, but the internal resistance is 
higher. 

To operate at higher voltages, supercapacitors are connected in series. On a 
string of more than three capacitors, voltage balancing is required to prevent 
any cell from reaching over-voltage. 

The amount of energy a capacitor can hold is measured in microfarads or µF. 
(1µF = 0.000,001 farad). While small capacitors are rated in nano-farads (1000 
times smaller than 1µF) and pico-farads (1 million times smaller than 1µF), 
supercapacitors come in farads. 

The gravimetric energy density of the supercapacitor is 1 to 10Wh/kg. This 
energy density is high in comparison to a regular capacitor but reflects only 
one-tenth that of the nickel-metal-hydride battery. Whereas the 
electro-chemical battery delivers a fairly steady voltage in the usable energy 
spectrum, the voltage of the supercapacitor is linear and drops evenly from 
full voltage to zero volts. Because of this, the supercapacitor is unable to 
deliver the full charge. 

If, for example, a 6V battery is allowed to discharge to 4.5V before the 
equipment cuts off, the supercapacitor reaches that threshold within the first 
quarter of the discharge cycle. The remaining energy slips into an unusable 
voltage range. A DC-to-DC converter could correct this problem but such a 
regulator would add costs and introduce a 10 to 15 percent efficiency loss.

Rather than operate as a main battery, supercapacitors are more commonly used 
as memory backup to bridge short power interruptions. Another application is 
improving the current handling of a battery. The supercapacitor is placed in 
parallel to the battery terminal and provides current boost on high load 
demands. The supercapacitor will also find a ready market for portable fuel 
cells to enhance peak-load performance. Because of its ability to rapidly 
charge, large supercapacitors are used for regenerative braking on vehicles. Up 
to 400 supercapacitors are connected in series to obtain the required energy 
storage capacity.

The charge time of a supercapacitor is about 10 seconds. The ability to absorb 
energy is, to a large extent, limited by the size of the charger. The charge 
characteristics are similar to those of an electrochemical battery. The initial 
charge is very rapid; the topping charge takes extra time. Provision must be 
made to limit the current when charging an empty supercapacitor.

In terms of charging method, the supercapacitor resembles the lead-acid 
battery. Full charge occurs when a set voltage limit is reached. Unlike the 
electrochemical battery, the supercapacitor does not require a full-charge 
detection circuit. Supercapacitors take as much energy as needed. When full, 
they stop accepting charge. There is no danger of overcharge or 'memory'.

The supercapacitor can be recharged and discharged virtually an unlimited 
number of times. Unlike the electrochemical battery, there is very little wear 
and tear induced by cycling and age does not affect the supercapacitor much. In 
normal use, a supercapacitor deteriorates to about 80 percent after 10 years.

The self-discharge of the supercapacitor is substantially higher than that of 
the electro-chemical battery. Supercapacitors with an organic electrolyte are 
affected the most. In 30 to 40 days, the capacity decreases from full charge to 
50 percent. In comparison, a nickel-based battery discharges about 10 percent 
during that time.

Supercapacitors are relatively expensive in terms of cost per watt. Some design 
engineers argue that the money would be better spent in providing a larger 
battery by adding extra cells. But the supercapacitor and chemical battery are 
not necessarily in competition. Rather, they enhance one another. 
Advantages
· Virtually unlimited cycle life - can be cycled millions of time.
· Low impedance - enhances load handling when put in paralleled with a battery.
· Rapid charging -supercapacitors charge in seconds.
· Simple charge methods - no full-charge detection is needed; no danger of 
overcharge.

Limitations
· Linear discharge voltage prevents use of the full energy spectrum.
· Low energy density - typically holds one-fifth to one-tenth the energy of an 
electrochemical battery.
· Cells have low voltages - serial connections are needed to obtain higher 
voltages. Voltage balancing is required if more than three capacitors are 
connected in series.
· High self-discharge - the rate is considerably higher than that of an 
electrochemical battery.

Information provided by Maxwell Technologies, Inc 



--------------------------------------------------------------------------------

About the Author
Isidor Buchmann is the founder and CEO of Cadex Electronics Inc., in Vancouver 
BC. 
Mr. Buchmann has a background in radio communications and has studied the 
behavior of rechargeable batteries in practical, everyday applications for two 
decades. Award winning author of many articles and books on batteries, Mr. 
Buchmann has delivered technical papers around the world. 
Cadex Electronics is a manufacturer of advanced battery chargers, battery 
analyzers and PC software. For product information please visit www.cadex.com.

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