Re: [foxboro] [EXTERNAL] Re: FDSI Issue

  • From: "Pulas, Philip G." <PGPulas@xxxxxxxxxxxxxxxxxxxxx>
  • To: "foxboro@xxxxxxxxxxxxx" <foxboro@xxxxxxxxxxxxx>
  • Date: Thu, 1 Jun 2023 19:21:35 +0000

And I’m hoping something will be done to come out with a like-in-kind FDSI 
replacement so that our company doesn’t bring up the conversation of 
converting us to Honeywell again.
Thanks,
Philip Pulas
Foxboro Steering Committee Chairman

From: foxboro-bounce@xxxxxxxxxxxxx <foxboro-bounce@xxxxxxxxxxxxx> On Behalf Of 
Long, Brian
Sent: Thursday, June 1, 2023 11:34 AM
To: foxboro@xxxxxxxxxxxxx
Subject: Re: [foxboro] [EXTERNAL] Re: FDSI Issue

Sadly, fully agree with both. Taking this option away will force us to change 
vendors. Brian -----Original Message----- From: 
foxboro-bounce@ freelists. org <foxboro-bounce@ freelists. org> On 
Behalf Of foxpat Sent: Wednesday, May 31, 2023


Sadly, fully agree with both.  Taking this option away will force us to change 
vendors.



Brian



-----Original Message-----

From: foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx
<foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx>> On Behalf 
Of foxpat

Sent: Wednesday, May 31, 2023 4:16 PM

To: foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx>

Subject: Re: [foxboro] [EXTERNAL] Re: FDSI Issue



I fully agree with Philip.



It seems to me development department is not listening to customers.

It is not a matter of obsolete components for FDSI; just re-design with 
available components with exact same form-factor and functionality. Surely this 
can be done!

I think there would be sufficient market for FDSI to co-exist with FDC280.

I strongly feel SE is letting their customers down in this case and they try to 
get away with it by just saying 'we are sorry'.





Well, so am I for this rant but I had to vent it at some point ....



Patrick Martens

Zeeland Refinery NL









-----Oorspronkelijk bericht-----

Van: foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx
[mailto:foxboro-bounce@xxxxxxxxxxxxx] Namens Pulas, Philip G.

Verzonden: woensdag 31 mei 2023 16:18

Aan: foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx>

Onderwerp: Re: [foxboro] [EXTERNAL] Re: FDSI Issue



Marcel,

With the introduction of the FDSI FBM as a new replacement for the INT30, you 
introduced a new architecture option that included placing the FDSI FBMs out in 
the field away from a MESH connection. Now, Schneider is telling many customers 
that they made a very bad infrastructure decision—that we were 
encouraged to make—because the INT30 replacement FDC280 didn’t 
come out until ~20 years later. The cost difference between an FDC280 pair to 
replace an FDSI FBM is not just the modules themselves, but the entire 
infrastructure cost needs to install them needs to be considered when replacing 
them with an FDC280. Now, we’ve put the FDSI FBMs out:



  1.  in the field over fiber (need to run new fiber to add FDC280 pair because 
need to keep existing spare fiber used for FCM2f2s)

  2.  in the field over fieldbus cable on 200 Series baseplates attached to 100 
Series migration racks (need to run new fiber to add FDC280 pair and most 
likely a new cabinet just for the FDC280 because the 100 Series migration rack 
fit just right)

  3.  in the field with the FCP280 (need to run new fiber to add FDC280 pair 
because need to keep existing spare fiber used for FCP280)



In some cases we might need to run more power because we don’t have 
enough, or need to replace smaller power supplies with larger power supplies 
when non-Foxboro ones were used. We have a very large, distributed FDSI install 
base and, where we have PLCs, almost always with additional 200 Series FBMs 
because temperature and power monitoring through a PLC (like our Triconex SIS) 
is much more expensive than through the DCS.



We probably have 40+ FDSI installs all in different areas with no possibility, 
nor desire, to consolidate them. We have them segregated for a reason by 
process unit, as our process units do not come down at the same time.



Thanks,

Philip Pulas

Foxboro Steering Committee Chairman



From: foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx
<foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx>> On Behalf 
Of Marcel Rameil

Sent: Wednesday, May 31, 2023 6:01 AM

To: foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx>

Subject: [EXTERNAL] Re: [foxboro] FDSI Issue



Hi Brian, I agree with your point: The FDC280 is not a form-fit replacement for 
the FDSI. It needs a pair of Mesh Control Network switch ports, adding one 
needs a SysDef change and a committed install, the baseplate form factor is 
different





Hi Brian,



I agree with your point: The FDC280 is not a form-fit replacement for the FDSI. 
It needs a pair of Mesh Control Network switch ports, adding one needs a SysDef 
change and a committed install, the baseplate form factor is different and we 
need to change topology of fieldbus and Mesh Control Network cabling. When 
existing FDSI infrastructures use a mix of hard wired and software tags in 
logic together, they must be separated into different controllers when moving 
from FDSI to FDC280. If they have been in the same compound, they have to be 
moved to separate compounds with all the hassle and re-engineering controls, 
HMI and historian that this needs - we are fully aware of all this.







You wrote:



If the FDC could support I/O it would be a non-issue!







That's absolutely correct and we have discussed this internaly literally dozens 
of times in the last decades in several different formats, each time the 
conversation ended with this unfortunately not seeming to be a viable business 
option. I'm afraid to say that but for today, there is no realistic alternative 
to keep existing FDSI connections alive other than to consider migrating them 
to FDC280 connections. There are pros and cons with that move, e.g. when 
software connections eventually could be consolidated, the resulting solution 
can be implemented in a cost effective fashion. If people reason, that for 
segregation of critical operations a separation to different FDC280s is a MUST, 
the actual cost difference per FDC280 instance is eventually small compared to 
the business value that having a high available connection brings to the 
operation.







In summary, this is a mixed situation with ups and downs. On the positive side 
we have a much larger processor with a lot more headroom for communication, 
performance, bandwidth and capabilities, it can connect via copper or fiber 
cables eventually via very long distances and it can handle 28000 OM tags per 
processor, so the system's performance limit per processor is a lot higher 
eventually compensating for the additional IPC connections a split of the logic 
bvetbetween CPs and FDCs will bring.







It's like in many situations of life: The glass can be half full or half empty, 
it depends on our own mindset and attitude. I ask us all to think the "half 
full" way, investigate the situation, explore options for link consolidation 
and ways to modernize the system's infrastructure, if you have mutliple FDSIs, 
you could consider replacing some of them step by step, consolidating links to 
fewer FDC280s, placing the FDSIs you rip out into your stock, sustaining the 
overall installation with moderate effort and good operational value.







Let us know how we can help you moving forward, sustaining your operations in 
creative ways at your schedule and budget.







Thanks.







Best regards - Liebe Grüße -



Marcel Rameil







Schneider Electric



Global Offer Manager Control Software, EcoStruxure Foxboro DCS



Product Marketing, Industry Business, Process Automation



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From: 
foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx%3cmailto:foxboro-bounce@xxxxxxxxxxxxx>>
 
<foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx%3cmailto:foxboro-bounce@xxxxxxxxxxxxx>>>
 On Behalf Of Long, Brian



Sent: Wednesday, May 31, 2023 14:41



To: 
foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx%3cmailto:foxboro@xxxxxxxxxxxxx>>



Subject: [foxboro] FDSI Issue







[External email: Use caution with links and attachments]







________________________________















Curious how other customers are handling the FDSI issue.  The infrastructure 
(Fiber runs, new switches, cabinet space, etc )required to replace FDSI in some 
cases is not practical.  Also, would require in some cases a complete re-do of 
controls, displays, local historians, plant historians, etc.







If the FDC could support I/O it would be a non-issue!







Anyone?  Thought?







Thanks,



Brian











-----Original Message-----



From: 
foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx%3cmailto:foxboro-bounce@xxxxxxxxxxxxx>>
 
<foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx<mailto:foxboro-bounce@xxxxxxxxxxxxx%3cmailto:foxboro-bounce@xxxxxxxxxxxxx>>>
 On Behalf Of Marcel Rameil



Sent: Wednesday, May 31, 2023 4:41 AM



To: 
foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx<mailto:foxboro@xxxxxxxxxxxxx%3cmailto:foxboro@xxxxxxxxxxxxx>>



Subject: Re: [foxboro] Modbus RTU over Ethernet - FBM 232/233







Hi everyone,



I'd like to comment to this thread from the Schneider Electric perspective:







Adam wrote:



[...]as we have no spare FBM230/231s



Gheyll wrote:



[...]it may be necessary to convert the Ethernet signal to RS485 and



use a FBM230/231







For those strategic thoughts it is important to understand, that the Field 
Device System Integrator (FDSI) platform (FBMs 230, 231, 232 and 232, serial 
and Ethernet, single and redundant) is based on CPUs, Memory chips, ethernet 
interfaces and an operating system, which are all far beyond the end of their 
lives, the OS is a big cybersecurity risk and not supported and patched by the 
vendor anymore since many years, and we are totally unable to source the 
hardware components needed to build further modules even for repairs of 
existing installations.







The serial FDSIs FBM230 and FBM231 have been removed from sales in Feb. 2023 
and the Ethernet variants FBM232 and FBM233 are announced to be removed from 
sale in Feb. 2024. We have done some last time buy at ridiculous prices for 
components for those modules, but we expect a shorter MATURE lifecyle period 
for these FBMs of guaranteed support as the demand is high and we just don't 
have parts. So, expect the support for the FDSI modules to become difficult 
very soon.







Because of this foreseeable situation we have been building a replacement offer 
we call the Field Device Controller FDC280, which features serial and ethernet 
ports, downloadble protocols, a multi-protocol feature (multiple protocols and 
multiple instances of the same protocol can reside on the same (pair of) 
modules). Available protocols are Triconex TSAA, Modbus RTU and Modbus TCP, 
client and server, single and redundant, OPC UA Client, Ethernet/IP and 
Profinet in varying release phases and various custom drivers and is 
cycbersecurity certified according to EDSA level 1 (IEC62443). The FDC280 
supports up to 8000 blocks, min. 100ms cycle time, max. 28.000 in the OM 
Scanner database (documented limits apply) and the FDC280 is the preferred 
platfrom and will be sustained going forward. Minimum I/A Series version is 
Control Core Services (formerly known as I/A Series) 9.3.







Find the data sheet here:



https://urldefense.com/v3/__http://paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$<https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$><https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3chttps:/urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3eAdam>

 
<https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3chttps:/urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3eAdam>

 
<https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3chttps:/urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3eAdam>

 
<https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3chttps:/urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3eAdam>

Adam<https://urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3chttps:/urldefense.com/v3/__http:/paresource.schneider-electric.com/iaseries/pss/41h2/41h2fdc280.pdf__;!!KZqq5pzTuXXlyJ9BfQ!cpr7-FnduEOlnrTWhbXMIWKmpaRh27BIFFhqJJbQpu1FZCreCkHiut3vmxF3FNGQxZiCk4lFYvoir6xTygZVZj8c2z5kDCgoRg$%3eAdam>asked:



Do you know if it is possible for Schneider to develop a custom driver for 
this use case?



We will definitely not develop anything for the FDSI platform, at some point we 
need to stop riding a dead horse. ÃƒÂ°Ã…¸Ëœâ€° For the FDC280 however, 
things are always possible - if there is a business case. Please work with your 
Schneider Electric representative to discover options.







Hope this was helpful.







Let me know at any time, if you have any product strategy questions on the 
Foxboro DCS.







Best regards - Liebe Grüße -



Marcel Rameil







Schneider Electric



Global Offer Manager Control Software, EcoStruxure Foxboro DCS Product 
Marketing, Industry Business, Process Automation

 
 
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