If you open the code sheet, it will tell you the minimum and maximum size for each font. I usually use micro block on letters that small but there are a couple others you can choose from. You may have to reduce the letter width because the name is so long. I came up with 3.53" wide at 100% My 30 second break time is over, back to my 350 caps. I'm sooo tired watching this same design run over and over. Steve All, Need to know which lettering is best for sewing on hat backs. I have been playing around with the different standard embroidery fonts that come with our software and I have not found any that are smaller than .25. This makes my sew out just over 5 inches and it does not sew well. The lettering is WWW.ADUBMOTORSPORTS.COM <http://www.adubmotorsports.com/> and is going on the back of flexfit hats that are a cotton / polyester blend. I am using a 70/10 sharp needle. Thanks Cindy Chamberlin Impressive Threads Phoenix =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list =========================================================== =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================