This message was posted by levelbest on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/2/572.html#000003 Depends on the polo. Different quality polos can sew very differently. More and more we have seen that. Really nice ones have tighter stitching and the thread lays down really well - cheaper ones have bigger "gaps" if you will and present a challenge. For small lettering, use fonts specifically designed for that purpose. Most have underlay already built in, so don't add any if they do. Check your code sheets for minimum suggested size and instructions of what to set things at based on font size/height and experiement from there. Backing wise, we ALWAYS use 2 pieces of cutaway. Just our experience that a great foundation eliminates a ton of problems down the line. We sometimes use Solvy when all else fails. I don't really like it but sometimes it's necessary. Especally on cheap polos - where stitches will inevitably fall in the nooks and crannies. Increasing the column width does help deal with "sinking" issues as well. Julie is dead on with her advice. On real small lettering, 60 weight thread and 65/9 needle is a MUST. There is simply no other way to get really clean looking text when things get tiny. Small needle, thinner thread. True on the density as well, going to 4.5 or 5 can help greatly when working tiny, Seems counter intuitive but it works. We never slow the machine down that slow - even on hats. Usually run at 1050-1150 on polos. If we are having issues, we sometimes get to 950 but that is very very rare. Bottom line is, it's easy to make most anything look good on dress shirts/denim/twill - it's much more difficult on polos. It takes tweaking and patience. We usually have a different sew file for every different kind of fabric as each requires different adjustments. =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================