MessageJohn, When you say, " When I look at others", whose and what others are you referring too? Some caps are sewen during the manufacturing process before being assembled. This allows for the custom designs that looks as if the design continues right out onto the bill of the cap. This is all done before the cap is even sewen together. As to your question about the CCF/WACF vs the WACF and getting the design to sew closer to the bill of the cap.....the answer is yes, with limitations and some risk involved. The design can be pushed as much as about a short 1/4th of an inch with the CCF/WACF and not much more than about 1/8th of an inch with the WACF.......NO MORE THAN THIS.......... The tecnique is to "disable the hoop limits" but you must assume the risk involved in doing so. I'll say this again, "disabling the hoop limits is done at your own risk." On the WACF, the hold down band that goes across the seam of the bill and the crown portion of the cap, must not be allowed to slip down the slope of the cap. If the band slips, two things will happen, first the presser foot will start hammering on the band or second, there will be a needle strike on the band which could cause some serious damage and you know what that means, a tech call and $$$$ involved. The mere fact that the presser foot is impacting the slope of the cap harder and harder as it gets closer to the bill of the cap, means that the band could be dislodged and slide down the slope. Personally, I would not recommend attempting this with the WACF. You really have to babysit the process and must be very vigilant at all times. The CCF/WACF does not have this crossover band and therefore eliminates this problem but there are a couple of other issues that are involved with pushing the design down to far. These focus on the slope of the cap and the material buildup in the seam between the bill of the cap and the start of the crown area . As the presser foot gets closer and closer to the bill of the cap it starts impacting the material harder and again, two things start to happen. First the presser foot will start to leave a foot print from hammering the material and if the design is pushed too far, the presser foot will start to slide down the slope of the cap and collide with the back side of the needle and bang, in the blink of an eye, needle break. Thread breaks may be a persistant nussiance from a design being too low in the sewing field as well. There are several varibles that must be considered and the center seam always provides a challenge. The closer you get to the bill of the cap, the greater the challenge becomes with the center seam. I find that the CCF/WACF is more forgiving with this process but the danger of pushing the design too far and a presser foot/needle strike still exists, so beware, you have been warned!!!!!!!!!!!! It must be mentioned that secondary to the warnings in the information provided above, if the design, and it depends on the design, the cap, brand, style, type, etc., is pushed too far, the quality of the embroidery will suffer. This is very apparent on lettering and/or satin borders. The embroidery may become distorted and stretched, etc. I could go on and on, but, It cannot be over emphasized of the risk involved and to be vigilant and very careful any time the hoop limits have been disabled, regardless of whether sewing flats or caps..I have used this tecnique with success on varying designs and probably works best when sewing things like arrowheads, shields or things that have a point on the bottom of the design that may be centered on the seam. I hope this helps to answer some of your questions about the cap issue....... Rod Springer Embroidery Cottage Rod & Sharon Springer Melco Trained Amaya Tech & Trainer Design Shop Pro+ Digitizing Boise, ID 83713 208-938-3038 ----- Original Message ----- From: John Yaglenski To: amayausers@xxxxxxxxxxxxx Sent: Monday, July 25, 2005 5:07 AM Subject: [amayausers] Re: WACF v. Conventional Cap... AGAIN! Anyone??? -------------------------------------------------------------------------- From: amayausers-bounce@xxxxxxxxxxxxx [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of John Yaglenski Sent: Sunday, July 24, 2005 11:38 AM To: amayausers@xxxxxxxxxxxxx Subject: [amayausers] WACF v. Conventional Cap... AGAIN! Hey All: Question.... is there anyway to get designs lower on the cap with the WACF. Am I missing something? It seems that the closest you can get to the brim is about 2cm up. Then I look at hats others have done and they have it much closer to the bill. Is that a function of the WACF? Do I need to purchase the CCF to get lower? Some designs that are large just look dopey sitting that far off the bill. Thanks for your help! - - - - - - - - John Yaglenski Levelbest Embroidery I: www.levelbestembroidery.com P: 301.591.2481 / 888.229.1779 F: 501-631-4544 This e-mail message and any attachments are confidential and may be privileged. If you are not the intended recipient, please notify Levelbest, immediately -- by replying to this message or by sending an e-mail to john@xxxxxxxxxxxxx -- and destroy all copies of this message and any attachments. Thank you.