I have been embroidering a poem onto handerkerchiefs and here is what I found works for me. Use #60 weight thread. Font is elegans-dak letter height I use is .303 Letter width is 120 Width is 120 Density is 8 no underlay Hope this helps. I do not use backing. It sews out great without any thread breaks. Good luck! Evelyn Runge <erunge@xxxxxxxxxxxxxxxxxxx> wrote: v\:* { BEHAVIOR: url(#default#VML)}o\:* { BEHAVIOR: url(#default#VML)}w\:* { BEHAVIOR: url(#default#VML)}.shape { BEHAVIOR: url(#default#VML)}st1\:*{behavior:url(#default#ieooui) }Good Morning Everyone! I have been fighting this hankerchief for a week now. I am embroidering a poem, script font on a linen handkerchief for a wedding. Black thread, letters are .5". I've tried all kinds of combinations, 110% to 150% column width, 3.5 - 5.0 density, no underlay, walk stitch underlay, zigzag underlay and a combination of both. I either get lots of thread breaks, or the bobbin shows through the top. Material thickness from 2-4. I'm not real picky about font, just want something fancy. I love Diane Script but it just won't run that small. Has anybody ever done a hankerchief? If so, can you help with some guidelines? I think I've just looked at this on so much I'm missing the obvious. Any help is appreciated. PS two weddings this Saturday! Thanks, Evelyn Express It With Thread Virginia Beach --------------------------------- Yahoo! Music Unlimited - Access over 1 million songs. Try it free.