This message was posted by Rod or Sharon on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/2/509.html#000001 Curtus, How old is your machine? Is it an XT? What software version are you running? Why are you using standard acti-feed and not auto-actifeed? If you are using "standard acti-feed", disable the bobbin detection found under the "Settings" tab. If you have 7.00.xxxx software, are you using the "min auto lower limit" tool found under Settings,Thread feed? ( You must be in the auto acti-feed mode for this to be operational ) Are you doing your own digitizing? Are these stock designs? Have they been digitized just for cap sewing? i.e. to sew from bottom up and center out? Are you adjusting for minimum column widths? Why are you running the presser foot at 3 clicks up? ( the rule of thumb is to have it all the way down and up two, but down more if needed). What stlye(s) of cap are we talking about and which one gives you the most problems. How much and what kind of backing are you using on what styles of caps? Why an 80/12....75/11 will sew lettering on caps much better. I have yet to need an 80/12 or bigger to sew any caps. As you can see, lot more questions than answers, but maybe will give you some ideas to try........ Rod Springer Amaya Tech & Trainer =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================