Well I'm off to get some taps. I have never used one before and assumed they were like easy outs which I use often with a drill. Just curious, how is a 6v flywheel different than a 12v flywheel? I imagine I would have a 12v since some mental midget bought and installed a 12v tranny in my 6v Bus. ________________________________ From: sammie smith <bugcollections@xxxxxxxxxxxxx> To: tcb@xxxxxxxxxxxxx Sent: Saturday, October 29, 2011 8:29 AM Subject: [tcb] Re: James He has a 6V flywheel. Won't work. And his bus is 6V. Don't think autos come in 6V. --- On Sat, 10/29/11, Lonnie & Bonnie <bergmanfamily@xxxxxxxxxxxxx> wrote: >From: Lonnie & Bonnie <bergmanfamily@xxxxxxxxxxxxx> >Subject: [tcb] Re: James >To: tcb@xxxxxxxxxxxxx >Date: Saturday, October 29, 2011, 5:32 AM > > > >Have you thought about getting a starter for an automatic transmission? "They >are "self contained", don't use the bushing. > > > > >________________________________ > From: sammie smith <bugcollections@xxxxxxxxxxxxx> >To: tcb@xxxxxxxxxxxxx >Sent: Fri, October 28, 2011 2:19:11 PM >Subject: [tcb] Re: James > > >Well, all you need is a tap that is a good fit to tap whatever hole size you >now have in there. > >--- On Fri, 10/28/11, James Dwan <james_dwan_2000@xxxxxxxxx> wrote: > > >>From: James Dwan <james_dwan_2000@xxxxxxxxx> >>Subject: [tcb] Re: James >>To: "tcb@xxxxxxxxxxxxx" <tcb@xxxxxxxxxxxxx> >>Date: Friday, October 28, 2011, 1:16 PM >> >> >>Thanks for the detailed information. Evidently I will need to replace the >>bushing 2 to 3 times a year. I called Rancho and told them that a guy in >>Ennis put a 12v tranny in a 6v bus and I have been using a paper thin bushing >>to solve the problem but it obviously disintegrated after less than 6 months. >>"Oh yeah, they do that." he said, so I will be using your method until I get >>around to taking the tranny out and taking it to a transmission shop to drill >>the hole out. I'd rather drill a hole in someone's head down in Ennis but I >>digress. >> >> >>The only drill I had that fit the tap has 2 speeds. off and fast. I wallowed >>out the inside of the bushing so i will have to try different sized taps to >>see if I can get it out. This will probably fix the starting issue since >>Hammond Bros. declared my starter "good to go" but the staying running issue >>will be the next thing to figure out. >> >> >> >>________________________________ >> From: sammie smith <bugcollections@xxxxxxxxxxxxx> >>To: tcb@xxxxxxxxxxxxx >>Sent: Friday, October 28, 2011 10:07 AM >>Subject: [tcb] Re: James >> >> >>Don't pull the engine. Here is an easy method to pull the bushing. Get a >>tap that is the correct size for the bushing; one that will just screw into >>the ID of the bushing. Start the tap and slowly run the tap through the >>bushing. Keep going with it. The tap will bottom out on the bell housing. >>When it does, continue turning. The tap will then begin to push the bushing >>out. When the tap is free of the housing just pull the tap out and there you >>have it. >> >>I cannot remember which bushing 6V/12V has the smaller/larger ID, but I have >>a separate set of tools for each to do the whole job. Larger ID I use a 1/4 >>pipe thread tap to remove the bushing. For the smaller I use a 14mm tap. >>(Thread cut is irrelevant). To install the new bushing I made a tool for >>each, the smaller and larger ID bushing. For the small ID bushing tool I >>took a piece of 3/4" hardwood dowel rod and turned the end down to >>approximately 10mm diameter (you want it just be a slip fit into the ID of >>the new bushing) and the step down on the now 10mm end of the dowel is >>approximately 12 mm long. This allows you to just slip the new bushing on >>the step down should be the length of the bushing and drive the bushing in >>place. The shoulder on the dowel where you cut it down will prevent driving >>the bushing in too far. For the large ID bushing I did the same but the ID >>for the bushing is about 15mm diameter. >> >>I may be off a bit on some of my measurements; and I think those two tap >>sizes work, but you should get the idea. I haven't used them in a while and >>am not positive about which is which. But with these two tools you can >>remove and reinstall a starter bushing in about 5 minutes and you only have >>to remove the starter. I actually think I could do one complete including >>removing and reinstalling the starter in under 10 minutes. >> >>And of course VW had a special tool for removal of the bushing but I just >>made my own removal and reinstall tools. >> >>If you have any questions call me if you want 936-569-3542 cell. >> >>And I also refurbish ambulance steps! >> >> >>--- On Thu, 10/27/11, James Dwan <james_dwan_2000@xxxxxxxxx> wrote: >> >> >>>From: James Dwan <james_dwan_2000@xxxxxxxxx> >>>Subject: [tcb] Re: James >>>To: "tcb@xxxxxxxxxxxxx" <tcb@xxxxxxxxxxxxx> >>>Date: Thursday, October 27, 2011, 9:22 PM >>> >>> >>> >>> >>>Nope, still won't start. I timed it with the static method. I am suspecting >>>it was the 12v to 6v bushing. I took the starter out and noticed that the >>>bushing I put in a few months ago appeared to be gone. I grabbed a 12 to 6 >>>volt conversion bushing - or so I thought. >>> >>> >>>Evidently I had a 12 v bushing mixed in with my 12 to 6v bushing drawer and >>>beat it into place. I figured out my mistake when I tried reinstalling the >>>6v starter. I tried removing it with an easy out but it wouldn't catch. >>> >>> >>>Looks like I'll be dropping the engine on Saturday morning.so I'll beat it >>>out from the other side. I can't diagnose the running problem until I get it >>>started so... >>> >>>________________________________ >>> From: "bbauer2000@xxxxxxxxx" <bbauer2000@xxxxxxxxx> >>>To: Texas Buses <tcb@xxxxxxxxxxxxx> >>>Sent: Thursday, October 27, 2011 8:58 PM >>>Subject: [tcb] James >>> >>>Did you get your Bus issues figured out? If so what was it? >>> >>> >>> >>> >> >>