Re: [foxboro] FBM 233 to Controllogix question
- From: mike kessler <mkessler@xxxxxxxxxxxx>
- To: foxboro@xxxxxxxxxxxxx
- Date: Mon, 26 Jan 2009 13:20:54 -0500
Terry,
With the Controllogix driver you can access controller tags individually
by native tag name. While convenient it is certainly not efficient. I
would have preferred to bring in a packed data table similar to what was
done on the integrater gateway modules, however I did not see an easy
way to do this.
In any event I wouldn't expect 30 tags to hang the system. I will check
the default scan rate, and timeout values to make sure these are
reasonable.
mk
Doucet, Terrence wrote:
> A question to the three members of this list who are having FBM233 problems:
>
> How are you reading data from the PLC?
>
> 1. In the PLC, do you map the Input and Output data to a PLC table, then use
> the FBM233 to read the PLC table? A read such as this is the recommended way
> to read data in a PLC. You want to maximize the number of bytes retrieved
> with each read from the PLC via an ECB.
>
> 2. In the FBM233 do you have multiple ECB's for each Input or Output card of
> your PLC? This is not recommended (even for ethernet) since the overhead of
> your communication (addresses, CRC, etc.) is now a much greater percentage of
> your communication between the PLC and the FBM233. One might consider that
> you are "lightly loaded" if you are only reading 10 to 15 input modules in
> the PLC, but I have seen overloaded communication and Out of Service
> conditions on the IA side with just this "lightly loaded" condition. In fact,
> we were not lightly loaded, we were overloaded.
>
> Terry Doucet, Eng.
>
>
>
> -----Message d'origine-----
> De?: foxboro-bounce@xxxxxxxxxxxxx [mailto:foxboro-bounce@xxxxxxxxxxxxx] De la
> part de Jack.Easley@xxxxxxxxxxxx
> Envoy?: January 26, 2009 12:32 PM
> ??: foxboro@xxxxxxxxxxxxx
> Objet?: Re: [foxboro] FBM 233 to Controllogix question
>
> FYI,
>
> We have a similar, if not the same, issue here with our one installation
> of Redundant FBM233s to Controllogix PLCs. It happens several times a
> week and is temporarily fixed by taking the FBM233(s) offline, then
> online. We do get System Monitor indication of failure in all cases.
>
> Sounds like this is a real Foxboro bug, not an installation problem.
> Anybody contacted Foxboro to resolve this as yet?
>
> Jack Easley
> Sr. I&C Technician
> Luminant Power, Martin Lake Plant
> Phone 903.836.6241
> jack.easley@xxxxxxxxxxxx
>
> -----Original Message-----
> From: foxboro-bounce@xxxxxxxxxxxxx [mailto:foxboro-bounce@xxxxxxxxxxxxx]
> On Behalf Of mike kessler
> Sent: Monday, January 26, 2009 11:16 AM
> To: foxboro@xxxxxxxxxxxxx
> Subject: Re: [foxboro] FBM 233 to Controllogix question
>
> David,
>
> Did you manage to resolve this issue? I am having similar issues with an
>
> installation which has hung 3 times since implemented in September. The
> system is lightly loaded <30 tags. I'm talking to two controllogix
> PLC's.
>
> Here's the rub. The points don't go cyan, but they stop updating so
> everything looks OK from an operator's and System Monitor's point of
> view.
>
> I will implement a watchdog alarm to let the operator know it's time
> reset the FBM233 from system management to re-start communications.
>
> mk
>
> David Johnson wrote:
>
>> Hi all,
>>
>> I am working with a customer running a fault tolerant connection
>> (FBM233) to fault tolerant controllogix processors using Foxboro's
>> ethernet IP driver. We started with an older version of the driver,
>> but quickly had field service upgrade everything to the latest back
>> in March. Everything will work for several (many) weeks and then all
>> of the blocks being passed to and from the gateway will smurf at the
>> same time. We are having to re-boot the CP to clear this condition
>> (it might be enough to re-download the fbms and go off line and back
>> on-line, but they haven't tried that when the crisis occurs). We are
>> not adding or deleting any blocks in the configuration, and to the
>> best of my knowledge the primary and secondary controllogix modules
>> are not swapping, neither are the primary and tracker FBMs swapping
>> (again, as far as I can tell.) In other words it appears to work
>> until it quits. When it is working none of the points appear to be
>> smurfed and everything going to/from the PLC looks like a valid
>> controller tag. The time interval between failures is not constant,
>> but they have seen this occur 3 times in the last 5 months.
>>
>> The data load is reasonably light, only 262 controller tags. The ecb
>> 201 has the timeout set at 5 seconds, which should be plenty of time
>> if there is a network problem that corrects itself.
>>
>> So I was wondering if anyone else has seen this or knows of issues
>> that might cause this performance issue on the FBM233 with EthernetIP.
>>
>> Thanks,
>> David
>>
>>
>>
>>
>>
>>
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