This message was posted by signman on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/2/1070/2.html#000020 Laurie-I had nothing but trouble with caps for years...until I got some excellent help from Rod, Herb, Ed, and someone else that all offered advice. Here's what I was doing WRONG... lettering-too dense (3.5, 4, etc.-no...should be 5,6) density of backgrounds- too dense, also-backgrounds on hats...not really recommended. Sewing from center out, and from bottom to top. I was using shirt layouts, didn't change things. Always sew the bottom line (of lettering) or bottom portion first-work your way up, and when possible-do the center first, then to one side, then back to the center and to the other side. Image height-average hats 2" is good-unstructured low crown- 1.5" is about it. Some full height structured hats you might go up to 2.5 or 2.75 but you'll see the hat moving around. Backing-I use 1 layer of stiff 2oz. tear away, 4" roll. Precut sheets don't always work-unless you get the long ones. Hat brim-watch the hat as it sews-is the brim rubbing on the back of the needle head? This will 'pull' the face of the cap-distort the sewout, break needles or thread...that's what the 'bungee cord' adaptor fixes on the CCF. =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================