When we haven't been able to talk someone out of these hats we show them a sample and agree to what they see before we proceed. Remember the foam is relatively thin and compress' easily so you don't have to worry about increased material thickness too much I think we ran them at around 5 or 6. the thing to remember is because its foam, it is very hard to stabilize, fills stitches flex and distort and columns unless very thick have the foam pull over the top and cover part of the column, if you can visualize that. so take that into consideration, the design seems to be smaller because the foam collapses around the edges, they are not pretty but they will work, but practice first. and have a sample to show perspective clients so they know what to expect. Ron Vinyard Body Cover / Magic Stitches www.bodycoverdesign.com Grants Pass, Oregon 1-888-435-0716 ----- Original Message ----- From: "E. Orantes" <e3m@xxxxxxx> To: <amayausers@xxxxxxxxxxxxx> Sent: Friday, February 18, 2005 8:50 AM Subject: [amayausers] Re: cheap foamy veterans hats... >I think you'll be okay. May want to practice first on one or two. Put >down > some double zig zag underlay to help cover the foam underneath (I'm > assuming > it's white) and lower the density setting on the underlay from 25 to about > 12.5 . Density could be about a 3.5 and this is depending on what the > design looks like. I think these might be easier than most hats because > of > the "cheesy" bill board rectangular front. Material thickness may have to > be increased a little to accommodate the spongy foam. Otherwise it will > pull on the thread too much. If there isn't much buckram backing behind > the > foam, be sure to use one or two layers of tear away backing. Again, > practice on one or two. > Ed > > Ed & Maralien Orantes > E.M. Broidery > 900 Terry Parkway, Ste. 200 > New Orleans, La. 70056 > 504-EMBROID ery (504-362-7643) > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx]On Behalf Of Linen Barn > Sent: Friday, February 18, 2005 10:25 AM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] cheap foamy veterans hats... > > > Hi all, > I am emailing from my wife's email, my email seems to > be down (I can receive email but can't send from my > account). So if you get this please post a response, > thanks. > > I transported the amaya successfully. Thanks for the > help. > > Now I have a customer who already has a few hundred > cheap foamy hats for a U.S. Veterans group. I think > this is like that cheap foamy hats you see at the > truck stops... I am meeting with customer in the > morning to see for sure. But I am curious assuming > that's the type of hat... has anyone embroidered on > these cheasy foamy hats? If so, I was worried too > much density may just tear through the stuff (if they > don't have any buckram etc.). > > Based on the customers specific description, I am > almost certain these are those type of hats... if they > are, can the amaya sew these okay? I don't want to > take the job, only to find out we can't sew on this > type of foam... > > thanks, > Peter Strike > Indianapolis, IN > > Aaron Sargent > The Linen Barn > linen@xxxxxxxxxxx > Medford, Oregon > > >