This message was posted by Mike Garber on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/2/288.html#000003 I have done a couple foam hats with help form this forum. I do a walk stitch (10pt) around the inside of the letter and cap off any square ends with a column stitch at the same time. Then I use a column stitch over the foam with a density of 2pts. When sewing the running stitch I use MT of 16 and the column stitch MT of 23. The running stitch helps cut the foam. Then use a heat gun to clean up the excess foam sticking out making sure not to melt the thread. Mike =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================